Industrial Palletisers - StackPro
Palletising | Welding | Material Handling | Logistics | Assembly | Machine Tending | Inspection | Painting & Coating | Injection Moulding | Healthcare
Meet StackPro – A powerful and reliable solution for automating stacking and de‑stacking with Kawasaki industrial robots. Engineered for high performance in demanding production environments, StackPro delivers precision, speed, and consistency across a wide range of applications. Designed as a fixed installation, it integrates into your existing lines, reducing manual handling and boosting throughput. With Kawasaki’s proven robotics technology and built in safety systems, it ensures dependable operation while maintaining a clean and controlled workspace.
Whether your production line is ready for a fully integrated Kawasaki robotic palletiser, or requires additional equipment such as conveyors, box tapers, check weighers or labellers, we deliver turnkey systems tailored to your production requirements. From product handling to pallet stacking, every stage is engineered to meet your specific requirements and maximise efficiency across the line.
Safety
Industrial palletisers are built with robust safety systems and operate within caged or enclosed environments to ensure full separation from personnel during operation. With features such as interlocks and light curtains, these systems maintain a controlled and compliant workspace, making them ideal for high speed tasks where operator proximity is minimised.
Conveyors
We supply bespoke conveying systems to transport, orientate, and present products for robotic picking. These systems can include accumulation zones, gapping units, and positioning mechanisms to ensure products arrive at the pick point in the correct orientation and spacing.
Return on Investment
Our palletising solution is a strategic investment with a fast return on investment, for most applications less than 2.5 years. The long term benefits include reduced labour costs, increased throughput, and improved operational reliability, making it a smart choice for forward-thinking companies.
Ancillary Machinery
We supply a range of ancillary equipment, including box erectors, tapers, labellers, and conveyors designed to suit your product, layout, and throughput needs. By delivering a complete, end to end solution, we help you streamline your processes, reduce manual tasks, and ensure seamless performance from case forming right through to palletising.
StackPro Industrial Palletiser
Our Kawasaki robotic palletisers are driven by user‑friendly software that simplifies setup and operation, with no need for specialist programming skills. Creating or adjusting palletising patterns is straightforward thanks to intuitive, visual interfaces. Operators can enter box dimensions, configure pallet layouts, and set pick points using simple drag‑and‑drop tools. The system automatically converts these inputs into motion paths, allowing your team to concentrate on throughput rather than technical programming.
Create Your Own Palletising Formats
Set up new formats in minutes, no specialist programming required. With OmniPack, just input your box dimensions, choose a layout, and the software takes care of the rest, automatically generating robot motion paths. Create and switch between hundreds of formats, and adapt to new products easily. OmniPack helps you stay flexible, reduce downtime, and boost productivity without hassle commonly associated with robotics.
Industrial Robot Palletising
Automates high speed stacking of boxes, bags, or products onto pallets with precision, ideal for high-throughput packaging in manufacturing and logistics environments.
Industrial Robot Depalletising
Efficiently unloads items from pallets for further processing or repacking, reducing manual labour and ensuring consistent, repeatable handling.
High Payload Palletising
Handles heavier or bulkier items with ease, suitable for industries dealing with sacks, drums, or large boxes, such as construction materials or chemicals.
Multi-Line Palletising
Allows a single robot to service multiple production lines simultaneously, maximising space and reducing equipment costs in large-scale operations.
Layer Sheet Placement
Automates the placement of slip or layer sheets between product layers, improving pallet stability and reducing manual intervention.
Pallet Handling Integration
Integrates pallet dispensers and conveyors for fully automated pallet feeding and removal, streamlining the entire end-of-line process.
Cold Room Palletising
Designed for operation in chilled environments, ideal for food processing facilities requiring hygiene and temperature resilience.
Mixed Load Palletising
Builds mixed SKU pallets from different products, useful in distribution centres and 3PLs managing varied product orders.
Robotic Bag Palletising
Specialist solutions for stacking sacks or soft packaging with precision, often used in agriculture, pet food, and cement production.
Custom Gripper Solutions EOAT
Equipped with bespoke end-of-arm tooling tailored for specific products or packaging, ensuring safe, reliable handling of awkward or delicate items.
Data Driven Palletising
Connects to MES/ERP systems for real-time production tracking and automated recipe changes, supporting smart factory and Industry 4.0 initiatives.
Dual Pallet Stations
Allows the robot to alternate between two pallet positions for continuous operation, while one pallet is being loaded, the other can be replaced, reducing downtime and increasing throughput.
Mig Welding
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Logistics
Control Systems