Industrial Palletisers - StackPro

Finding the right Robot

We evaluate payload, reach, speed and precision requirements to specify the correct robotic arm for your application, ensuring performance, efficiency and long-term reliability.

Training and support

We provide on-site and remote support to set up, configure and optimise robotic systems. This includes programming adjustments, tooling changeovers, cycle time optimisation and operator training.

Service & Maintenance

We help customers source the parts needed to keep industrial robots in good working order, reducing breakdowns and avoiding unplanned stoppages.

Automated Palletising Solution for Production Lines Across the UK

Meet StackPro, a high-performance robot palletising system designed for automated stacking and de-stacking using industrial robots. Engineered for demanding end-of-line automation, StackPro delivers precision, speed and consistency across manufacturing, packaging and logistics applications.

As a fixed installation, it integrates seamlessly into existing production lines to reduce manual handling, improve labour efficiency and increase throughput. Built on proven industrial robotics technology with integrated safety systems, StackPro offers dependable, low-maintenance operation and supports a clean and controlled working environment.

Designed for UK manufacturing and packaging sectors, StackPro provides a reliable solution for automating palletising tasks, improving productivity and maximising uptime throughout your facility.

Whether your production line is ready for a fully integrated Kawasaki robotic palletiser, or requires additional equipment such as conveyors, box tapers, check weighers or labellers, we deliver turnkey systems tailored to your production requirements. From product handling to pallet stacking, every stage is engineered to meet your specific requirements and maximise efficiency across the line.

StackPro palletiser ABB, Kuka, Fanuc, Kawasaki Robotcs. High speed palletiser

Safety

Industrial palletisers are built with robust safety systems and operate within caged or enclosed environments to ensure full separation from personnel during operation. With features such as interlocks and light curtains, these systems maintain a controlled and compliant workspace, making them ideal for high speed tasks where operator proximity is minimised.

Conveyors

We supply bespoke conveying systems to transport, orientate, and present products for robotic picking. These systems can include accumulation zones, gapping units, and positioning mechanisms to ensure products arrive at the pick point in the correct orientation and spacing.

Return on Investment

Our palletising solution is a strategic investment with a fast return on investment, for most applications less than 2.5 years. The long term benefits include reduced labour costs, increased throughput, and improved operational reliability, making it a smart choice for forward-thinking companies.

Ancillary Machinery

We supply a range of ancillary equipment, including box erectors, tapers, labellers, and conveyors designed to suit your product, layout, and throughput needs. By delivering a complete, end to end solution, we help you streamline your processes, reduce manual tasks, and ensure seamless performance from case forming right through to palletising.

StackPro Industrial Palletiser

Our robotic palletisers are driven by user‑friendly software that simplifies setup and operation, with no need for specialist programming skills. Creating or adjusting palletising patterns is straightforward thanks to intuitive, visual interfaces. Operators can enter box dimensions, configure pallet layouts, and set pick points using simple drag‑and‑drop tools. The system automatically converts these inputs into motion paths, allowing your team to concentrate on throughput rather than technical programming.

Create Your Own Palletising Formats

Set up new formats in minutes, no specialist programming required. With OmniPack, just input your box dimensions, choose a layout, and the software takes care of the rest, automatically generating robot motion paths. Create and switch between hundreds of formats, and adapt to new products easily. OmniPack helps you stay flexible, reduce downtime, and boost productivity without hassle commonly associated with robotics.

Whether you're handling cartons, trays, or irregularly shaped packs, OmniPack supports a wide range of pallet configurations, enabling you to adapt quickly to changing product lines. Create, store, and switch between hundreds of unique formats with just a few clicks. This level of flexibility allows manufacturers to stay agile in fast-paced environments, minimising downtime and eliminating costly delays.

By automating the format creation process, OmniPack significantly reduces reliance on specialised engineers or external integrators. It puts full control in the hands of your operators, making high-performance palletising accessible to anyone on the shop floor. Designed for seamless integration into existing systems, OmniPack enhances productivity while maintaining accuracy, consistency, and reliability across every pallet.

Configure palletising formats in as little as 10 minutes

With one of the most intuitive 3d interfaces available, configure, simulate and edit hundreds of format without specialist programming knowledge.

High Payload Robotic Palletising

For heavier or oversized loads, our larger palletising systems offer the same intuitive StackPro interface found on our compact units. Despite the increased scale and payload capacity, setup remains straightforward – no complex programming required. Operators can easily define pallet patterns, box sizes, and pick/place positions using visual tools and guided prompts. The system handles all the motion planning in the background, so your team can focus on productivity, not programming.

At the core of the control system is a robust Industrial PLC and HMI package, providing reliable automation control with simple, operator-friendly interfaces. This ensures seamless integration with existing site infrastructure and allows for remote diagnostics, recipe management, and system health monitoring. Powered by a industrial robot, renowned for speed, precision, and long term reliability, offering the flexibility to handle anything from lightweight cartons to awkward, high-mass loads with ease.

We deliver fully bespoke solutions tailored to your application, including custom end-of-arm tooling, modular guarding, and conveyors designed around your space and throughput requirements. High-speed cycle times are achieved through smart motion coordination and efficient path planning, even in multi-pick or multi-drop scenarios. SCADA integration comes as standard, offering real-time data visibility, alarm reporting, and traceability across your production line.

Industrial Robot Palletising Capabilities

Industrial Robot

Automates high speed stacking of boxes, bags, or products onto pallets with precision, ideal for high-throughput packaging in manufacturing and logistics environments.

Cold Room Palletising

Designed for operation in chilled environments, ideal for food processing facilities requiring hygiene and temperature resilience.

High Payload

Handles heavier or bulkier items with ease, suitable for industries dealing with sacks, drums, or large boxes, such as construction materials or chemicals.

Mixed Load Palletising

Builds mixed SKU pallets from different products, useful in distribution centres and 3PLs managing varied product orders.

Multi-Line Palletising

Allows a single robot to service multiple production lines simultaneously, maximising space and reducing equipment costs in large-scale operations.

Robotic Bag Palletising

Specialist solutions for stacking sacks or soft packaging with precision, often used in agriculture, pet food, and cement production.

Layer Sheet Placement

Automates the placement of slip or layer sheets between product layers, improving pallet stability and reducing manual intervention.

Custom Gripper Solutions EOAT

Equipped with bespoke end-of-arm tooling tailored for specific products or packaging, ensuring safe, reliable handling of awkward or delicate items.

Pallet Handling Integration

Integrates pallet dispensers and conveyors for fully automated pallet feeding and removal, streamlining the entire end-of-line process.

Data Driven Palletising

Connects to MES/ERP systems for real-time production tracking and automated recipe changes, supporting smart factory and Industry 4.0 initiatives.

FAQs

Can I use a single robot to palletise from multiple lines? Absolutely – with a well-designed layout, one robotic palletiser can manage multiple infeed conveyors and build pallets at different locations. We design such systems with multi-line functionality to save space and cost.

Can your systems handle both Euro and UK standard pallets? Yes – our robotic palletisers are configured to work with Euro pallets (1200×800mm), UK standard pallets (1200×1000mm), and custom pallet sizes. We adjust EOAT and pallet locations accordingly.

Do you offer collaborative palletising robots (cobots)? Yes – for lower-speed or flexible applications, we offer collaborative palletising solutions using Doosn, UR or Dobot cobots or other certified platforms. These are ideal for businesses looking to automate without extensive guarding.

What industries benefit from robotic palletising? Our palletising solutions are used in food production, beverage manufacturing, pharmaceuticals, logistics, warehousing, and more. We’ve deployed systems across the UK, from SME operations to large-scale manufacturers.

How do I get a quote for a robotic palletiser? Get in touch via our website or call our team in Kent. We’ll assess your product, throughput, and space, then provide a tailored quote for a complete robotic palletising system, including integration and support.

Do you offer training and support after installation? Yes – all our systems come with on-site training, detailed documentation, and optional ongoing support contracts. We’re based in Hoo, Kent, and support clients nationwide across the UK.

How much weight can your palletising robots handle? Depending on the model, our robots can handle anywhere from 10kg to over 200kg per pick. We help choose the right payload capacity and gripper setup to suit your operation.

Can your palletising robots work in cold or wet environments? Yes – we supply systems with IP-rated robots, stainless-steel components, and washdown-ready EOAT for use in food or chilled warehouse environments.

Do you offer simulation or 3D modelling of the palletising cell before build? Yes – we use 3D CAD and robotic simulation software to model your system before manufacturing. This helps ensure the layout fits your factory and that the robot can reach all positions safely.

What is a robotic palletiser and how does it work? A robotic palletiser is an automated system designed to stack products onto pallets efficiently and consistently. At Rise Automation, we supply and integrate robot palletising solutions that use industrial robotic arms with custom end-of-arm tooling (EOAT) to handle boxes, bags, trays, or crates. Ideal for increasing throughput and reducing manual labour.

What types of products can be palletised with robots? We design robotic palletising systems that can handle cartons, bags, trays, shrink-wrapped goods, crates, and more. Whether your business operates in food, beverage, logistics, or manufacturing, our solutions in Kent and across the UK are tailored for a wide variety of product types.

What are the benefits of robotic palletising over manual palletising? Robotic palletisers offer faster throughput, improved consistency, reduced injury risk, and lower labour costs. Our clients across the UK have seen significant ROI by switching to automated palletising systems with integrated conveyors and safety systems.

What is EOAT in palletising systems? EOAT stands for End-of-Arm Tooling – the part of the robot that physically picks and places products. We design and build custom EOAT including vacuum grippers, mechanical clamps, or fork-style tools depending on your product type. This is critical for efficient palletising.

Can your palletising systems handle different pallet patterns? Yes – Rise Automation’s robotic systems support multiple palletising patterns, which can be selected via a user-friendly HMI or PLC interface. Perfect for companies that ship different SKUs or product sizes on a single line.

Do you offer turn-key palletising solutions? We provide complete turn-key palletising systems – including robot supply, mechanical design, control panels, EOAT, and on-site commissioning. All engineered and built from our facility in Hoo, Kent, and delivered across the UK.

What is the typical footprint of a robotic palletiser? Our systems can be designed for compact factory spaces or large-scale operations. A robotic palletiser cell can be as small as 3×3 metres, depending on the robot arm and peripheral equipment. We customise layouts to suit your site.

Do I need safety fencing or guarding around a palletising robot? Yes – all our systems include CE-compliant safety systems, which may involve fencing, light curtains, or safety scanners. Safety is integrated into every robot cell design to meet UK health and safety standards.

Do you supply pallet dispensers and conveyors as part of the system? Yes – we supply pallet dispensers, powered conveyors, slip-sheet applicators, and other ancillary palletising equipment as part of a complete solution. This ensures smooth, uninterrupted operation.