Cobot Palletisers - StackPro

Meet StackPro – Your cost effective and smart solution to automate stacking and de-stacking. Compact and flexible, StackPro is built to improve the efficiency of your production lines. Easy to move and quick to deploy, it works safely alongside your team and adapts to a range of stacking and de-stacking tasks. With built in safety features and the most visually impressive and intuitive interface available, It integrates easily into most production environments, helping streamline processes while keeping its footprint small and your workspace safe.

Whether your production line is perfectly suited to accept an end of line Cobot palletiser or whether you need additional ancillary equipment such as conveyors, box tapers, check weighers or labellers, we can provide a turnkey solution tailored around your setup. From moving the product through to stacking it on the pallet, we make sure each part of the process aligns with your requirements.

Safety

Cobots are the ideal choice for applications where humans and robots closely with one another. Safety features imbedded within cobots as standard ensure the robot is well equipped to detect and stop at the slightest impact, enhancing workplace safety.

Cost effective cobots and EOAT end of arm tools

Return on Investment

Our palletising solution is a strategic investment with a fast return for most applications. The long term benefits include reduced labour costs, increased throughput, and improved operational reliability, making it a smart choice for forward-thinking companies.

Mobility

This palletiser base is a compact and mobile solution designed to easily integrate with your production line requireing minimal floor space. Engineered for adaptability, it operates with little to no technical input, ensuring a hassle free and highly productive addition to your production processes.

Ancillary Machinery

We supply a range of ancillary equipment, including box erectors, tapers, labellers, and conveyors designed to suit your product, layout, and throughput needs. By delivering a complete, end to end solution, we help you streamline your processes, reduce manual tasks, and ensure seamless performance from case forming right through to palletising.

StackPro Cobot Palletiser

Our cobot palletisers are powered by one of the most intuitive 3d party interfaces, creating or modifying palletising formats is remarkably simple, no specialist programming skills required. Thanks to intuitive, visual interfaces, an operator can select box dimensions, define pallet layouts, and assign pick points through drag and drop style menus. The system then translates those inputs into motion paths automatically, leaving your team free to focus on productivity instead of coding.

We design and supply bespoke cobot palletising solutions that go beyond just the robot. We also supply a range of ancillary equipment, including box erectors, tapers, labellers, and conveyors designed to suit your product, layout, and throughput needs. By delivering a complete, end to end solution, we help you streamline your processes, reduce manual tasks, and ensure seamless performance from case forming right through to palletising.

Cobot palletising and depalletising with StackPro

Create Your Own Palletising Formats

Set up new formats in minutes, no specialist programming required. With OmniPack, just input your box dimensions, choose a layout, and the software takes care of the rest, automatically generating robot motion paths. Create and switch between hundreds of formats, and adapt to new products easily. OmniPack helps you stay flexible, reduce downtime, and boost productivity without hassle commonly associated with robotics.

Stackpro Palletising Software. Doosan, Dobot, Kawasaki, ABB, Kuka

Cobot Palletising Capabilities

Vision Guided Depalletising

Uses cameras and sensors to detect box positions on mixed or unstructured pallets, ideal for e-commerce, logistics and distribution centres.

Quick Change Grippers

Enable fast changeovers between product types or formats, ideal for businesses handling varied SKUs or frequent batch changes.

Mobile Cobot Palletisers

Compact, moveable systems that can be deployed across different lines, suited to facilities with shifting production needs or limited floor space.

Collaborative Safety Features

Built in force sensing and safety rated stops enable cobots to work in close proximity to operators improving safety and space efficiency.

Cobot Depalletising

Unstacks products from pallets for feeding into production or packing lines, perfect for processes requiring flexible, repeatable unloading without manual handling.

Multi Line Palletising

Allows a single cobot to service multiple lines or pallet locations, reducing equipment costs while maximising output across compact layouts.

Cobot Palletising

Automates the stacking of boxes, bags, or products onto pallets, ideal for end of line packaging in food, beverage and manufacturing sectors.

Heavy Duty Cobot Palletising

Designed for handling larger or heavier loads, these systems use extended reach cobots and robust gripper setups to manage bulkier items without compromising cycle times or safety.

Integrated Packing Line Solutions

Combine palletising with conveyors, box tapers, erectors, and labellers, delivering a complete, automated end of line system.

Pallet Pattern Programming Tools

User-friendly software interfaces that allow operators to quickly adjust pallet layouts, stack heights, and patterns without coding, ideal for short runs, mixed loads, or changing customer requirements.

FAQs

What is a cobot palletiser? A cobot palletiser is a collaborative robot system designed to stack boxes, bags, or products onto pallets. It automates the palletising process safely alongside human workers without the need for guarding.

How does a cobot palletiser differ from a traditional robot palletiser? Unlike traditional robots, cobot palletisers are built for safe human collaboration, require less space, are easier to program, and are more cost-effective for low-to-medium throughput operations.

What are the benefits of using a cobot palletiser? Cobot palletisers improve efficiency, reduce manual handling injuries, lower operating costs, and increase consistency in end-of-line packaging.

Which industries use cobot palletisers? Cobot palletising systems are used across food & beverage, pharmaceuticals, FMCG, e-commerce, logistics, and general manufacturing.

What is the typical payload of a cobot palletiser? Most cobot palletisers can handle payloads from 5 kg to 25 kg, with some systems capable of managing heavier items with custom tooling or lift assists.

How easy is it to program a cobot palletiser? Cobot palletisers are designed for ease of use, featuring intuitive programming interfaces with drag-and-drop pallet pattern builders and no need for coding knowledge.

Can a cobot palletiser handle multiple product types? Yes. With quick-change grippers and flexible software, cobot palletisers can switch between different box sizes, SKUs, or product types quickly and easily.

What pallet patterns can be configured with a cobot? Pallet patterns including column stack, interlock, and custom layouts can be configured via the control interface, with height, overlap, and orientation adjustments.

Can a cobot palletiser serve multiple lines? Yes. Multi-line palletising setups allow a single cobot to switch between different production lines or pallet locations, maximising ROI and space efficiency.

Do you offer mobile cobot palletisers? Yes. Mobile cobot palletisers can be wheeled or moved by pallet truck between lines, making them ideal for facilities with changing production needs.

How fast can a cobot palletiser operate? Speed depends on payload, cycle complexity, and gripper design, but typical cobot palletising rates range from 6 to 12 picks per minute.

What grippers are used on cobot palletisers? Common gripper types include vacuum, mechanical, fork-style, and custom grippers — each selected based on product type and weight.

Can cobot palletisers work with vision systems? Yes. Vision-guided cobot palletisers can detect and adjust to varying product positions, ideal for depalletising or mixed-load applications.

Do cobot palletisers reduce manual handling risks? Absolutely. By automating repetitive lifting, cobots reduce the risk of strain injuries and improve workplace safety compliance.

Can I integrate a cobot palletiser into my existing packing line? Yes. Cobot palletisers are compact and modular, allowing easy integration with conveyors, box tapers, erectors, stretch wrappers, and labelling systems.

What support do you offer with your cobot palletisers? We provide full installation, commissioning, operator training, and aftercare, ensuring a smooth and supported transition to automated palletising.

Can cobot palletisers be used for depalletising? Yes. Cobot depalletising systems can unload products from pallets and feed them into production or packing lines with precision and repeatability.

Is a cobot palletiser suitable for short production runs? Yes. Quick setup, simple programming, and fast changeovers make cobots ideal for frequent batch changes and short-run automation.