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Automated Pallet Destacking and Conveying

Automatic Pallet Destacking & Stacking

Palletising | Welding | Material Handling | Sorting & Packaging | Assembly | Machine Tending | Inspection | Painting & Coating | Heavy-Duty Automation

We provide a versatile range of pallet destackers designed to accommodate all pallet styles, including two-way, four-way, and custom pallet configurations. Our solutions are tailored to integrate with your existing material handling systems, ensuring reliable pallet dispensing. Whether your pallets have solid sides, open entry points, or unique dimensions, our destackers can be customised to fit your needs, reducing manual handling and improving workflow efficiency in production environments.

Automatic pallet stacking and destacking for food and manufacturing

2 way Pallet Destackers

Our 2 way fork style pallet destackers provide a reliable, high speed and efficient method for feeding or collecting empty pallets within automated systems. Built for robust performance, they streamline pallet handling in manufacturing, warehousing, and end of line automation.

Bespoke pallet stakers and destackers for food and manufacturing

Bespoke Solutions

We also offer bespoke solutions for handling non standard or unusual pallet sizes. Whether you're working with oversized, undersized or custom shaped pallets, we can design and build equipment to suit your exact specifications.

Automated Pallet Destacking and Conveying

2 & 4 way Pallet Destackers

Our 4 way pneumatic pallet destackers offer maximum flexibility for feeding pallets into automated lines. Using a robust pneumatic lifting mechanism our destackers optimise floor space, reduce manual handling, and ensure consistent placement of pallets for robotic systems.

Automatic pallet stacking and destacking for food and manufacturing

Pallet Stacking

Our pallet stackers are designed to automate the collection and stacking of empty pallets, improving efficiency and reducing manual handling across your processes. Whether integrated into a larger system or used as a standalone unit, they provide consistent, reliable performance with minimal operator input.

Automated Pallet Destacking and Conveyin

Our Pallet Handling Solutions

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Fully Electric Destackers

Stacking and destacking without the need for compressed air, ideal for clean, low maintenance environments and energy efficient operation.

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4-Way Pneumatic Destackers

For pallets with two pick points form all 4 sides, front loading or side loading options available. 

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Automated Pallet Stackers

​Collect and stack empty pallets automatically, reducing manual handling and keeping operations tidy and efficient.

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Integrated Stack / De-stack Units

Combine stacking and destacking in a single unit, ideal for systems requiring compact, multi functional pallet handling.

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Heavy Duty Stackers

Engineered for industrial environments handling large volumes or heavy pallets, suited to distribution, warehousing, and manufacturing.

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2-Way Fork-Style Destackers

For pallets with two solid edges, front loading or side loading options available. 

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Bespoke Destacking Systems

Custom built to handle non standard, oversized, or irregular pallets, ensuring smooth handling regardless of size or shape.

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Dual-Lane Destackers

Designed to handle two pallet stacks simultaneously, increasing throughput and efficiency in high-volume operations. Ideal for fast-paced production or distribution environments.

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Pallet Magazines

Store and feed stacks of pallets as needed, often used in conjunction with robotic palletisers or conveyor fed systems.

 

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Mobile Pallet Stackers

Mounted on wheels or casters for flexible deployment across multiple stations or lines. Perfect for facilities where layout changes or seasonal shifts in production demand mobility.

FAQs

What is a pallet destacker? A pallet destacker is a machine that automatically separates and dispenses individual pallets from a stack, feeding them into production or automation systems without manual handling.

What is a pallet stacker used for? A pallet stacker collects empty pallets and stacks them in a neat pile, improving space efficiency and reducing manual lifting in warehouse or production environments.

Do you supply both stackers and destackers? Yes. We offer a complete range of automatic stackers, destackers, and integrated systems designed to suit your layout, pallet type, and throughput requirements.

Can your destackers handle different pallet sizes? Absolutely. We supply adjustable and bespoke pallet destackers capable of handling Euro, UK, and custom-sized pallets, including non-standard or oversized formats.

What’s the difference between 2-way and 4-way destackers? 2-way destackers are designed for pallets with two solid entry points, while 4-way versions allow picking from all four sides — offering more flexibility in tight layouts.

What are fully electric pallet destackers? Fully electric destackers use servo or motorised actuators instead of pneumatics, offering cleaner operation, reduced maintenance, and improved energy efficiency.

Do you offer heavy-duty pallet stackers? Yes. Our heavy-duty range is built for industrial applications with high volumes, handling heavy wooden or plastic pallets in warehousing or manufacturing environments.

Can your stackers and destackers be integrated with conveyors? Yes. We integrate all our stackers and destackers with infeed/outfeed conveyors, automated lines, and robotic systems for seamless material flow.

What is a pallet magazine? A pallet magazine is a storage and feeding unit that holds stacks of pallets and dispenses them automatically into a line as required.

Can your pallet handling equipment be customised? Absolutely. We design and manufacture bespoke systems to handle unusual pallet types, tight spaces, or specific integration needs with other automation.

What are integrated stack/de-stack units? These machines combine both stacking and destacking functionality in a single frame, ideal for operations with limited space or shared entry/exit points.

How are your systems controlled? Our systems can be supplied with standalone control panels or integrated into your existing PLC and HMI networks, with options for remote control and diagnostics.

Can stackers be used with robotic palletisers? Yes. Our stackers and destackers are frequently integrated with robotic palletising cells to automate both the feed and removal of empty pallets.

Do your systems handle plastic and wooden pallets? Yes. We design our systems to suit the pallet material – whether wooden, plastic, or even metal – with appropriate adjustments to handling and clamping mechanisms.

Is compressed air required for all destackers? Not necessarily. We offer both pneumatic and fully electric systems, giving you the option based on available services, maintenance preferences, and energy targets.

Can your stackers and destackers be used in cleanroom or food-grade environments? Yes. We offer stainless steel and hygienic versions for food, beverage, or pharmaceutical production, built to meet industry hygiene standards.

What safety features are included with your systems? Our pallet handling equipment includes light curtains, emergency stops, guarding, and safety-rated interlocks to ensure compliance with HSE standards.

How quickly can a destacker feed pallets into a line? Typical destacking cycle times range from 10–30 seconds per pallet depending on the system, line speed, and pallet type.

Bespoke pallet stacking and destacking for food and manufacturing
Manual pallet wrappers for end of line

Pallet Wrapping

Kawasaki Robotics in logistics high speed palletising

Logistics

Control systems and machine integration

Control Systems

Contact us for more information

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